A die is cut to the image of your design. Your image is stamped on the sheet of iron or copper. Copper is a softer metal and allows a sharper image at a slighly higher cost than iron. Cutting molds are made seperately, and the pins are cut out to the outline of the design shape. Plating is done next. The indentations are then filled with the enamel colors. Colors are inserted by hand, one at a time, using different sized syringes. Excess colors are wiped off the raised metal surfaces. The pins are then fired at 450 celsius degree for 12 to 15 minutes. An optional epoxy protective coating (dome) can then be applied to protect the color enamels from fading or cracking over time.
Soft Enamel With Epoxy Dome